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仪器仪表行业
Instrumentation Industry

Automatic Assembly System of Gas Meter

With the increasingly high enterprise management standard of gas companies, metering is becoming standard. Meanwhile, the developing electronic control technology, automatic logistics technology and information processing technology have given automation technical support for the development of automatic assembly system of gas meter. The Automatic Assembly System of Gas Meter meets automatic assembly requirements and actual production demands in accordance with some processes requested by Goldcard High-tech Co., Ltd. In line with the idea of “Easy First, Original Form Equally Valued”, in the principle of “Manpower-saving First, Efficiency Foremost”, it’s the result of Houdar’s long-term development efforts in non-standard automatic system based on the features of gas meter, shifting tooling and production processes and the strengths of other similar automatic assembly systems.
      In line with the idea of “Easy First”, the subsequent automatic assembly of left and right end cap, upper housing module and upper housing rear cover after manual assembly of diaphragm plate, internal and external magnetic steel, and seal ring would have little significance to “Personnel Downsizing, Cost Reduction”. So is automatic assembly of dust cover. In consideration of automation of subsequent assembly, the side end cover assembly has been taken as the preliminary automation renovation demonstration project. The automatic positional accuracy inspection of valve seat added before line gluing station of speed chain lays a foundation for automation and thus is taken as the P1 which covers the following aspects:
   a. Automatic inspection of positional accuracy of lower housing;
   b. Automatic assembly of valve seat, components and lower housing;
   c. Automatic encasement system of gas meter;
   d. Automatic sorting and stacking system of meter box.

System NameAutomatic Assembly System of Gas Meter
Corresponding GoodsIC Card Household Membrane-based Gas Meter
System Functions1. Automatic assembly system of speed chain: The automatic positional accuracy inspection of valve seat added before line gluing station of speed chain realizes automatic inspection of lower housing positional accuracy and automatic compensation of gluing deviation, automatic assembly of valve seat, components and lower housing. 2. Automatic encasement system of gas meter: The automatic positioning device and flexible robot equipped in the original manual encasement station realizes automatic positioned shockproof pulp membrane placement and three-meter space gas meter encasement. 3. Automatic sorting and stacking system of meter box: The transmission system and flexible robot between the elevator interfaces of meter boxes can make automatic sorting and storage of meter boxes of various specifications and automatic stacking of meter boxes.
System ConfigurationsSubsystemQuantityFunction
Automatic Inspection of Lower Housing Positioning and Automatic Compensation of Gluing Deviation2 SetsRealize automatic inspection of lower housing positioning.
Automatic Assembly of Valve Seat, Components and Lower Housing1 SetAutomatic assembly of valve seat, nuts and axes, components and lower housing.
Automatic Encasement System of Gas Meter1 SetAutomatic encasement of gas meters of different specifications.
Automatic Sorting and Stacking System of Meter Box1 SetAutomatic sorting and storage of meter boxes of various specifications and automatic stacking of meter boxes.
Information Management System1 SetInformation processing between barcode scanner and PLC of subsystems.
Electrical Control System1 SetResponsible for controlling the functional delivery of input and output devices of the subsystems according to process requirements.
Designed Theoretical Takt Time10 S/PCE

Automatic Assembly System of Gas Meter

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